102 - Critical Risk Management
1. Fall or Fall Arrest Lack of Protection –
Fall from heights of 4 feet or greater, activation of a fall arrest system, or fall into water deeper than 5 feet
Common Controls
- Properly guarded/protected open holes
- Approved fall protection system
- 100% tie-off to an appropriately rated anchor point for > 4 feet
- Ensure rescue plan and rescue equipment is in place
- Proper ladder inspection
- 3-point contact (climbing/transitioning)
2. Arc Flash Electrical Contact –
Arc flash within an established boundary or electrical contact greater than or equal to 50V
Common Controls
- De-energize (when possible), isolate, and ground
- Observe proper minimum approach distance
- Remote racking devices
- Breaker maintenance switches
- Protective cover up
- Insulated tools
- Appropriately rated rubber gloves and arc flash and/or electrically tested PPE (i.e., fire-resistant (FR) clothing)
3. Mobile Equipment –
Loss of Control, rolling or collision involving mobile equipment
Common Controls
- Only trained and/or qualified operators
- Install and require use of seat belts
- Ensure equipment operators are aware of and acknowledge presence before approaching equipment
- Use camera to improve equipment operator line of sight if available
- Evaluate traffic path and terrain
- Conduct safety circle walk
4. Collision Loss of Control –
Vehicle loss-of-control, rollover, or collision at speeds greater than 25 mph
Common Controls
- If vehicle is equipped, activate driver assist (automatic breaking, speed adjustment) or use passive controls (blind spot alert, lane warnings)
- Safety circle walk; pre-trip inspection
- Eliminate distractions
5. Confined Space -
Enclosed or confined space (tanks, vessels, silos, storage bins, hoppers, vaults, pits, tunnels, wells, manholes and culverts)
Common Controls
- Permit/re-classification requirements met and maintained
- Perform atmospheric monitoring with appropriate sensors
- Identify other potential hazards in the space (i.e., engulfing, electrical shock, and hazardous atmosphere potential)
- Classify the space and apply appropriate controls (re-classified/non-permitted, and permit-required confined space)
- Establish rescue plan and rescue equipment in place
6. Hoisted Loads –
Activities that involve a manual, electric, or pneumatic hoist to lift or lower loads with ropes or chains
Common Controls
- Confirm rigging components, crane/lifting device, and anchor points are rated to withstand the capacity of the load and used within the manufacturer’s specifications
- Ensure load, hooks, attachment devices are controlled/protected until free from obstructions
- Ensure qualified persons are present and knowledgeable of lift activities
- Develop and adhere to the lift plan
- Identify the drop zone using barricades, barriers, or indicators
- Never stand/walk under a hoisted load
- Use a spotter
7. Fire or Explosion –
Fire or explosion
Common Controls
- Proper storage of flammables and combustibles
- Fire extinguishing system or equipment available
- Gas detection monitoring and alarms
- Follow the safety data sheet for flammable and combustible chemicals
- Hot work permit (welding, cutting, brazing, and grinding)
- Non-sparking tools
- Housekeeping (free of combustibles)
8. Trenching or Excavation –
Trench cave-ins or unplanned excavation events
Common Controls
- Confirm utility location prior to beginning excavation
- Ensure a competent person classifies the soil
- Protect excavations > 5 feet deep with shoring, sloping, or benching
- Use proper barricade practices
- Maintain proper/adequate egress
- Ensure rescue provisions are in place
9. Line of Fire –
Caught, struck, or trapped by tools or machinery due to mechanical or gravitational forces
Common Controls
- Verify the absence of hazardous energy before beginning work
- Erect and maintain barricades
- Do not bypass proper machine/tool guarding
- Identify traffic plans and buffer zones (work zone)
- Communicate hazards to protect others
- Use proper body positioning to avoid line-of-fire injuries
- Falling object protection (tethering)
- Utilize pedestrian warning lights if available
- Obey posted signage and barricades
10. Release or Exposure to Energy/Heat/Chemicals -
Unexpected release of stored energy, release of high heat, or hazardous chemicals
Common Controls
- Use clearance and tagging to isolate, secure, and de-energize
- Verify the absence of energy
- Follow safety data sheet requirements (chemicals)
- Communication with designated operating areas (i.e., 3-way communication)
- Equipment inspection and pressure verification (hydraulic/air hoses)
- Use proper body positioning