102 - Critical Risk Management
1. Fall or Fall Arrest Lack of Protection –
Fall from heights of 4 feet or greater, activation of a fall arrest system, or fall into water deeper than 5 feet
Common Controls
- Properly guarded/protected open holes
 - Approved fall protection system
 - 100% tie-off to an appropriately rated anchor point for > 4 feet
 - Ensure rescue plan and rescue equipment is in place
 - Proper ladder inspection
 - 3-point contact (climbing/transitioning)
 
2. Arc Flash Electrical Contact –
Arc flash within an established boundary or electrical contact greater than or equal to 50V
Common Controls
- De-energize (when possible), isolate, and ground
 - Observe proper minimum approach distance
 - Remote racking devices
 - Breaker maintenance switches
 - Protective cover up
 - Insulated tools
 - Appropriately rated rubber gloves and arc flash and/or electrically tested PPE (i.e., fire-resistant (FR) clothing)
 
3. Mobile Equipment –
Loss of Control, rolling or collision involving mobile equipment
Common Controls
- Only trained and/or qualified operators
 - Install and require use of seat belts
 - Ensure equipment operators are aware of and acknowledge presence before approaching equipment
 - Use camera to improve equipment operator line of sight if available
 - Evaluate traffic path and terrain
 - Conduct safety circle walk
 
4. Collision Loss of Control –
Vehicle loss-of-control, rollover, or collision at speeds greater than 25 mph
Common Controls
- If vehicle is equipped, activate driver assist (automatic breaking, speed adjustment) or use passive controls (blind spot alert, lane warnings)
 - Safety circle walk; pre-trip inspection
 - Eliminate distractions
 
5. Confined Space -
Enclosed or confined space (tanks, vessels, silos, storage bins, hoppers, vaults, pits, tunnels, wells, manholes and culverts)
Common Controls
- Permit/re-classification requirements met and maintained
 - Perform atmospheric monitoring with appropriate sensors
 - Identify other potential hazards in the space (i.e., engulfing, electrical shock, and hazardous atmosphere potential)
 - Classify the space and apply appropriate controls (re-classified/non-permitted, and permit-required confined space)
 - Establish rescue plan and rescue equipment in place
 
6. Hoisted Loads –
Activities that involve a manual, electric, or pneumatic hoist to lift or lower loads with ropes or chains
Common Controls
- Confirm rigging components, crane/lifting device, and anchor points are rated to withstand the capacity of the load and used within the manufacturer’s specifications
 - Ensure load, hooks, attachment devices are controlled/protected until free from obstructions
 - Ensure qualified persons are present and knowledgeable of lift activities
 - Develop and adhere to the lift plan
 - Identify the drop zone using barricades, barriers, or indicators
 - Never stand/walk under a hoisted load
 - Use a spotter
 
7. Fire or Explosion –
Fire or explosion
Common Controls
- Proper storage of flammables and combustibles
 - Fire extinguishing system or equipment available
 - Gas detection monitoring and alarms
 - Follow the safety data sheet for flammable and combustible chemicals
 - Hot work permit (welding, cutting, brazing, and grinding)
 - Non-sparking tools
 - Housekeeping (free of combustibles)
 
8. Trenching or Excavation –
Trench cave-ins or unplanned excavation events
Common Controls
- Confirm utility location prior to beginning excavation
 - Ensure a competent person classifies the soil
 - Protect excavations > 5 feet deep with shoring, sloping, or benching
 - Use proper barricade practices
 - Maintain proper/adequate egress
 - Ensure rescue provisions are in place
 
9. Line of Fire –
Caught, struck, or trapped by tools or machinery due to mechanical or gravitational forces
Common Controls
- Verify the absence of hazardous energy before beginning work
 - Erect and maintain barricades
 - Do not bypass proper machine/tool guarding
 - Identify traffic plans and buffer zones (work zone)
 - Communicate hazards to protect others
 - Use proper body positioning to avoid line-of-fire injuries
 - Falling object protection (tethering)
 - Utilize pedestrian warning lights if available
 - Obey posted signage and barricades
 
10. Release or Exposure to Energy/Heat/Chemicals -
Unexpected release of stored energy, release of high heat, or hazardous chemicals
Common Controls
- Use clearance and tagging to isolate, secure, and de-energize
 - Verify the absence of energy
 - Follow safety data sheet requirements (chemicals)
 - Communication with designated operating areas (i.e., 3-way communication)
 - Equipment inspection and pressure verification (hydraulic/air hoses)
 - Use proper body positioning
 
